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Facilities

Located in Stanwood, Washington, Process Solutions headquarters spans over 29,000 square feet and is equally split between the production shop and engineering offices. The facility is designed to provide our entire staff with a comfortable and collaboration conducive work space with an efficient low-noise atmosphere.

The facility includes an 800 square foot engineering lab, coffeehouse-like café, heavy-load gantry crane, adjacent trails and ball fields, and nearby restaurants. Our expansive 15,000 square foot shop provides us the necessary flexibility during high-volume production periods.

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services

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    Process Solutions provides electrical control system design and CAD services on a daily basis for a variety of system types and industries.
    On a daily basis our engineers and CAD technicians are designing electrical control systems.  We bring hundreds of combined years of experience to our designs.  Often these are custom for new projects, but we also provide our clients with retrofit designs on legacy systems.  Our drawings are all template based using automatic CAD macros making us the most efficient designers in the industry.  Any one of our engineers, shop technicians, managers, or clients can look at a Process Solutions drawing and recognize the format and understand it with clarity.


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    Process Solutions is the largest volume panel-shop in the Northwest with over 3,000 UL control panels built per year.  
    Every shop technician at Process Solutions is an expert in their field. Our high
    volume of work exposes our technicians to a wide variety of panels and provides them with ample opportunities to practice their skills. Process Solutions technicians are expected to produce perfection on every panel and they always deliver.
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    Our engineers develop software for the majority of our projects including PLC, HMI, SCADA, Vision, and Motion Control code.
    Whether the project is a large, software investiture SCADA system, or a simple
    HMI or PLC program, Process Solution’s engineers can handle the job. Our
    engineers work within a proven process honed over decades of experience. Our program code is structured, commented fully, and easily read by both clients, and any of our engineers. Because of our coding structure, customer support is made easy, and system upgrades are smooth, and straightforward.
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    The majority of our projects involve some sort of documentation from schematics to functional specifications.
    Process Solutions fully staffed CAD department produces all of its own project drawings, along with an assortment of documents depending on the overall size of the project. Document types include functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. We are adept at producing submittals for government projects, and our FDA level documents are a particular specialty, which have been developed during hundreds of Bio-tech and Pharmaceutical projects.
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    Virtually every project has an installation phase.  At any one time, up to 30% of our engineers are on-site performing installation, start-up, and commissioning services for our clients.
    Process Solutions provides installation services and system start-ups. Our staff will travel anywhere to help you get your system up and running. We conducts start-ups on  hundreds of systems per year, and our staff of licensed electricians can pull permits as needed.
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    Our engineering and technical staff are often called to provide service upgrades and changes to existing systems.
    Upgrades and troubleshooting of legacy systems are common.  We are often called upon for short-term support, usually involving a minor software upgrade, hardware replacement, or feature addition.  The large size of our staff gives us flexibility so we can quickly respond to both standard time frames and emergencies.  Our service work is usually performed on an hourly basis.

Blog

May18

Process Solutions Commissions New Fryers and Modern Control System for a Michigan Based Potato Chip Company

By: Process Solutions, Inc.
Process Solutions recently completed a project for a small potato chip company that entailed the commissioning of new batch fryers coupled with the design, build and commissioning of a modern control system...
Mar09

Process Solutions Launches New Robotic Controls Division, Partners with Northwest Region Automation Companies

By: Process Solutions, Inc.
March 9, 2018 – Stanwood, Wash. – Process Solutions recently launched their Robotic Controls Division focused on designing and manufacturing control systems for industrial and commercial robotic work cells. The new division is being formed...
Jan09

Process Solutions Introduces Employee Volunteer Program in Move To Help Serve The Community

By: Process Solutions, Inc.
January 9, 2018 – Stanwood, Wash. – Process Solutions recently introduced the Employee Volunteer Program with the goal of serving the surrounding communities and providing a new benefit to employees. The volunteer...
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About & Contact Information

Established in 1987, Process Solutions is a Control Systems Integrator specializing in the design, build and programming of electrical control systems and UL508A certified control panels. Our services include system installation, on-site system commissioning, software design, documentation and technical support. Our capabilities allow us to serve a broad variety of project types and industries including food and beverage processing, pharmaceutical and bio-tech, aerospace, municipalities, water/wastewater, and industrial refrigeration systems.
  • 30 years in business.
  • 30,000 sq. ft. headquarters in Stanwood, WA.
  • UL508A Panel Shop with Explosion Proof Certification. FDA audited.
  • Core products: PLC’s, HMI’s, SCADA software.
  • Process Solutions is a Rockwell Automation Recognized System Integrator and Wonderware System Integrator Partner.
  • 3,000+ panels shipped per year, 30,000+ in the lifetime of company.