Custom Control Panel Design & Fabrication
For over 33 years, Process Solutions has designed and built custom control panels with industry-leading quality and reliability for a broad range of industries and applications.
Custom Control Solutions For Your Application
From conveyor lines, OEM machinery, and electric motors to professional sports stadiums and rocket propulsion systems, we have designed, built, and commissioned custom control panels for nearly every industrial application. This depth of experience enables us to provide the optimal solution for your specific application and provide design recommendations for improved functionality, reliability and value.
Control Panel Design
Our custom control panel design services entail a thorough evaluation of your specifications and requirements to ensure you receive a solution with the necessary level of functionality and durability. When designing a custom control panel, we account for every detail, including install environment, heat calculations, electrical requirements, sizing, and any existing controls equipment. Before moving to production, each panel design is 3D modeled in AutoCAD and reviewed by senior-level engineers to ensure quality and compliance with UL, NEC, CE, and CSA standards.
Our team of 50+ hardware and software engineers have hundreds of combined years of experience in the design and implementation of industrial control systems. Our engineering services include electrical and mechanical design, PLC and HMI programming or migration, documentation, on-site or remote system commissioning, and post-project service. Our documentation capabilities include developing panel layout drawings, wiring schematics, functional diagrams, O&M manuals, I/O lists, software design documents, and FDA level drawings.
Control Panel Fabrication
Our team of 50+ highly skilled technicians build over 2,000 custom control panels per year out of our 20,000 sq. ft. manufacturing space. To deliver consistent quality and improve panel build times, our manufacturing space is outfitted with specialized tooling, including our automated CNC enclosure mill and engraving machine. We also utilize properly sized wire duct and visibly adhered device and wire labels to ensure clean and organized panel wiring. Every control panel we build is thoroughly tested for complete functionality and inspected for UL compliance and quality.
UL Certified Control Panel Shop
Process Solutions is a UL certified panel shop specializing in the design and build of UL 508A-listed custom control panels, as well as UL 698A, 1203, and 1604 control panels designated for hazardous locations. Process Solutions is audited by UL multiple times per year based on the number of panels we build to ensure compliance.
Custom Enclosure & Panel Cutouts
Our automated enclosure and panel mill provides quick, clean and precise cutouts of any shape or size. Cutouts can be made in mild and stainless steel, plastic, and fiberglass. There are no minimum order requirements and our mill can accommodate enclosure dimensions up to 88″ x 88″ x 94″. Quick lead times on enclosure and panel milling available.
OEM & Build-To-Print Control Panel Manufacturing
Building custom or pre-designed control panels for OEMs is a particular specialty of ours. Our build-to-print control panels services include engineer-led design reviews to ensure compliance with industry standards and to make recommendations for cost improvements and manufacturing efficiency. We also provide parts purchasing, control panel manufacturing, factory acceptance testing, and commissioning.
Quality Control Procedures
We are committed to providing high-quality products and services that meet or exceed our clients’ requirements and regulatory standards. From concept to completion, we follow established procedures designed to ensure every project detail is accounted for, including design reviews conducted by senior-level engineers, multi-point control panel build inspections, and thorough testing to verify quality and functionality.
Let's Get Started
Send us your project information and we will respond shortly to provide a custom quote.