ELECTRICAL CONTROL PANELS

Process Solutions specializes in the design, build, and integration of UL Electrical Control Panels.

LET'S GET STARTED ON YOUR PROJECT

Fill out the form below for a free quote.

YOUR CUSTOM CONTROL PANEL BUILDER

Process Solutions has over 30 years of experience manufacturing custom electrical control panels for a wide range of industries and applications. Our team of engineers will work with you to design a control solution to match your specific requirements and manufacturing environment. As the leading control panel manufacturer, we design each electrical control panel to conform to our high-quality standards, while also being safe, reliable, and cost effective.
Electrical Control Panel in a 3 door stainless steel enclosure

CONTROL PANEL MANUFACTURING SERVICES:

We can provide full project services or just the specific control services you need.

  • Comprehensive Electrical and Mechanical Design
  • Enclosure and Back Panel Milling
  • Panel Assembly and Wiring
  • Quality Inspection and Thorough Testing
  • UL Control Panel Listing
  • Control System Integration and Commissioning
  • System Schematics and Documentation
  • Technical Support, Training, and System Maintenance
  • Build-To-Print and OEM Control Panel Manufacturing
OUR PROCESS | STEP 1.

PROJECT ANALYSIS

Define the scope of the project, including client goals, required panel functionality, install environment and electrical requirements. Develop a quote based on the project scope.
OUR PROCESS | STEP 2.

DESIGN & DOCUMENT

Determine the necessary components, as well as enclosure type and size. Design the electrical system, panel layout, and user interface. Create electrical drawings, safety warnings, and user documentation.
OUR PROCESS | STEP 3.

ASSEMBLY & WIRING

Enclosure and back panel milling, panel layout and assembly performed by our highly skill control panel builders, wiring, labeling, and programming.
OUR PROCESS | STEP 4.

QUALITY INSPECTION

Thorough testing and inspection of all components, interfaces, wiring, and programs. UL listing. Client training and continued support as needed.

UL CONTROL PANEL SHOP

Process Solutions is a UL508A and 698A-listed control panel manufacturer. Beyond general purpose panels, our capabilities include the design and build of electrical control panels for hazardous locations. To ensure our control panels operate reliably in any manufacturing environment, we heavily prioritize safety and durability in each of our system designs. Process Solutions is also a permitted electrical contractor.

UL Control Panel Icon

508A

UL Control Panel Icon

698A

UL Control Panel Icon

1203

UL Control Panel Icon

1604

BUILD-TO-PRINT
CONTROL PANELS

We offer build-to-print services for clients with pre-designed industrial control panel schematics. Our build-to-print control panel services include updating and optimizing panel designs, purchasing components, panel assembly and wiring, quality inspection and thorough system testing, and updating all documentation. Our team of 50+ experienced control panel builders combined with our specialized tooling allows us to offer fast turnaround times while maintaining our high-quality product standards.

OEM
CONTROL PANELS

Process Solutions works closely with OEMs to develop custom control panels to match their unique requirements. We heavily invest in our OEM partnerships to ensure long term success. Process Solutions has numerous long-standing relationships with large OEMs that we have supported for years. Our OEM control panels can be designed for any application or environment, as well as for scalability, budget, or to fit within certain space constraints.

ENCLOSURE & PANEL CUTOUTS & MILLING

As part of our control panel build services, we offer precision enclosure and back panel milling using our automated milling machine. Cutouts can be created in any shape or size on all sides of an enclosure or back panel. Our automated mill makes clean and accurate cutouts in steel, stainless steel, plastic, and fiberglass. There are no minimum order requirements and our mill can accommodate enclosure dimensions up to 88″ x 88″ x 94.”

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SERVICE

We provide numerous remote and on-site services to our customers, including software upgrades, troubleshooting, hardware replacement, and feature additions. Our staff size provides us flexibility to quickly respond to standard time frames and emergency service.

COMMISSIONING

Process Solutions provides commissioning services, as well as system start-ups. Our staff will travel anywhere in the world to help you get your system up and running. We start up hundreds of systems per year, and our licensed electricians on staff can pull permits as needed.

DOCUMENT

Our Engineering and CAD department can create a wide range of documents, including functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. Drawings for FDA level documents are a particular specialty.

CODE

Process Solutions software designers are equipped to handle any size job. We structure our program code to be easily read by both customers and engineers, making support and system upgrades fast and easy.

BUILD

Process Solutions builds over 3,000 panels per year. Our high-volume model makes our technicians experts in the field and provides our customers with an industry leading experience. Efficient manufacturing practices, mixed with automated manufacturing equipment, allows for quick and consistent job completion.

DESIGN

Creation of custom designs for new and legacy systems. All drawings are template based using automatic CAD macros. Our techniques create an efficient design process with recognizable and easy to understand drawings.