ELECTRICAL CONTROL PANELS

Process Solutions specializes in UL electrical control panel design, build, and integration.

Build-to-print or custom panels

Enclosure and back panel milling

UL508A & 698A panel shop

Complete turnkey solutions

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Electrical Control Panel Design and Integration

CUSTOM ELECTRICAL CONTROL PANELS

Process Solutions has been providing custom UL508A control panel design, build, and commissioning services for over 30 years. We will work with you to design a complete control system to match your specific requirements. Our services include comprehensive electrical and mechanical design using AutoCAD software, as well as PLC, HMI, and SCADA programming and system commissioning services. Our team of engineers are experts in all the leading controls components including, Allen Bradley, Siemens, GE, Yaskawa and more.

BUILD-TO-PRINT CONTROL PANELS

We offer build-to-print services for clients with pre-designed control panels. Our build-to-print services include updating and optimizing panel designs, purchasing components, panel assembly and wiring, quality inspection and thorough safety and performance testing, and updating documentation.  Our team of 50+ highly skilled panel builders and our specialized tooling allows us to offer fast turnaround times, while maintaining our high quality assembly procedures.
Control panel designed for an OEM
UL electrical Control Panel Manufacturer

UL CONTROL PANEL SHOP

We are a UL508A, 698A, 1203, and 1604 control panel shop. Beyond general purpose panels, our capabilities include the design and build of explosion proof and dust-ignition-proof electrical control panels, as well as panels for hazardous locations. Process Solutions is also a permitted electrical contractor.

UL Control Panels

508A

UL Control Panels

698A

UL Control Panels

1203

UL Control Panels

1604

PANEL FABRICATION & MILLING

Our automated milling machine allows us to quickly provide precision enclosure and back panel milling services. Cutouts can be created in any shape or size on all sides of an enclosure or back panel. Our automated mill makes clean and accurate cutouts in steel, stainless steel, plastic, and fiberglass. There are no minimum order requirements and our mill can accommodate enclosure dimensions up to 88″ x 88″ x 94.” 

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SERVICE

We provide numerous remote and on-site services to our customers, including software upgrades, troubleshooting, hardware replacement, and feature additions. Our staff size provides us flexibility to quickly respond to standard time frames and emergency service.

INSTALL

Process Solutions provides installation services, as well as system start-ups. Our staff will travel anywhere in the world to help you get your system up and running. We start up hundreds of systems per year, and our licensed electricians on staff can pull permits as needed.

DOCUMENT

Our Engineering and CAD department can create a wide range of documents, including functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. Drawings for FDA level documents are a particular specialty.

CODE

Process Solutions software designers are equipped to handle any size job. We structure our program code to be easily read by both customers and engineers, making support and system upgrades fast and easy.

BUILD

Process Solutions builds over 3,000 panels per year. Our high-volume model makes our technicians experts in the field and provides our customers with an industry leading experience. Efficient manufacturing practices, mixed with automated manufacturing equipment, allows for quick and consistent job completion.

DESIGN

Creation of custom designs for new and legacy systems. All drawings are template based using automatic CAD macros. Our techniques create an efficient design process with recognizable and easy to understand drawings.