ELECTRICAL CONTROL PANELS

Process Solutions specializes in the design, build and commissioning of custom UL electrical control panels. 

Electrical Control Panel Design and Integration

CUSTOM CONTROL PANELS

Process Solutions specializes in the design, build, and programming of custom UL electrical control panels and software. We build thousands of control panels each year for a wide range of industries and applications. We provide comprehensive electrical and mechanical design services, as well as install and commissioning services. Our team of engineers are experts in all the leading controls components including, Allen Bradley, Siemens, GE, Yaskawa and more. 

UL CONTROL PANELS

We are a UL508A, 698A, 1203, and 1604 control panel shop. Beyond general purpose panels, our capabilities include designing and building explosion proof and dust-ignition-proof electrical control panels, as well as panels for hazardous locations. Process Solutions is also a permitted electrical contractor.

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508A

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698A

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1203

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1604

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OEM & HIGH-VOLUME PANELS

Our highly modern 15,000 sq. ft. manufacturing space, specialized tooling, and team of 40+ skilled panel builders and technicians allow us to successfully take on any size project, including build-to-print systems, full panel design services, and high or low-volume serial production projects. Before ever leaving our facility, every panel we build is thoroughly tested to meet our high standards of quality and safety.

PANEL FABRICATION & MILLING

Process Solutions automated milling machine allows us to quickly provide precision enclosure and back panel milling services. Cutouts can be created in any shape or size on all sides of an enclosure or back panel. Our automated mill makes clean and accurate cutouts in steel, stainless steel, plastic, and fiberglass. There are no minimum order requirements and our mill can accommodate enclosure dimensions up to 88″ x 88″ x 94.” 

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PLC & HMI CONTROL SYSTEMS

Process Solutions has been building flexible and efficient PLC and HMI control systems for over 30 years. Our engineering team has extensive knowledge with all PLC and HMI platforms, including Allen Bradley, Siemens, Wonderware, and General Electric. Our capabilities include programming and troubleshooting everything from legacy PLC5 systems to modern ControlLogix and SIMATIC logic controllers.

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MOTION CONTROL SYSTEMS

With any production process, it is critical to be able to control and manage all the moving components within a system. Process Solutions utilizes a wide range of servo drives and servo motors, as well as variable frequency drives (VFD) and actuators to provide control solutions for almost any motion application.

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VISION CONTROL SYSTEMS

We utilize the latest vision technology in all of our vision systems. Whether you need a 2D vision system for parts inspection, identification, and guidance, or a 3D vision system for accurate surface feature measurements, we have a solution for you.

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SERVICE

We provide numerous remote and on-site services to our customers, including software upgrades, troubleshooting, hardware replacement, and feature additions. Our staff size provides us flexibility to quickly respond to standard time frames and emergency service.

INSTALL

Process Solutions provides installation services, as well as system start-ups. Our staff will travel anywhere in the world to help you get your system up and running. We start up hundreds of systems per year, and our licensed electricians on staff can pull permits as needed.

DOCUMENT

Our Engineering and CAD department can create a wide range of documents, including functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. Drawings for FDA level documents are a particular specialty.

CODE

Process Solutions software designers are equipped to handle any size job. We structure our program code to be easily read by both customers and engineers, making support and system upgrades fast and easy.

BUILD

Process Solutions builds over 3,000 panels per year. Our high-volume model makes our technicians experts in the field and provides our customers with an industry leading experience. Efficient manufacturing practices, mixed with automated manufacturing equipment, allows for quick and consistent job completion.

DESIGN

Creation of custom designs for new and legacy systems. All drawings are template based using automatic CAD macros. Our techniques create an efficient design process with recognizable and easy to understand drawings.