ELECTRICAL CONTROL PANELS

Process Solutions specializes in the design, build and commissioning of custom UL electrical control panels. 

Electrical Control Panel Design and Integration

CUSTOM CONTROL PANELS

Process Solutions specializes in the design, build, and programming of custom UL electrical control panels and software. Our 15,000 sq-ft. production shop gives us the flexibility to handle high volume projects, while our experienced technicians allow us to take on any job. Whether your goal is to boost production efficiency, modernize your equipment, or monitor and analyze real-time data, we will work with you to create the right solution to match your application and needs. 

UL PANEL SHOP

We are a UL508A, 698A, 1203, and 1604 control panel shop. Beyond general purpose panels, our capabilities include designing and building explosion proof and dust-ignition-proof electrical control panels, as well as panels for hazardous locations. Process Solutions is also a permitted electrical contractor.
UL508A
UL698A
UL1203
UL1604
UL control panels

PANEL FABRICATION

Our specialized tooling, large production space, and team of experienced control panel builders and technicians gives us the ability to successfully take on any project, including build-to-print systems, full panel design services, and high-volume production projects. Our automated milling machine allows us to provide precision enclosure and back panel milling services quickly and with consistent high quality results.
PLC control systems

PLC & HMI CONTROL SYSTEMS

Process Solutions has been building flexible and efficient PLC and HMI control systems for over 30 years. Our engineering team has extensive knowledge with all PLC and HMI platforms, including Allen Bradley, Siemens, Wonderware, and General Electric. Our capabilities include programming and troubleshooting everything from PLC5 systems to modern ControlLogix and SIMATIC logic controllers.

Motion control systems

MOTION CONTROLS

With any production process, it is critical to be able to control and manage all the moving components within a system. Process Solutions utilizes a wide range of servo drives and servo motors, as well as variable frequency drives (VFD) and actuators to provide control solutions for almost any motion application.

vision control systems

VISION SYSTEMS

We utilize the latest vision technology in all of our vision systems. Whether you need a 2D vision system for parts inspection, identification, and guidance, or a 3D vision system for accurate surface feature measurements, we have a solution for you.

Process Solutions

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SERVICE

We provide numerous remote and on-site services to our customers, including software upgrades, troubleshooting, hardware replacement, and feature additions. Our staff size provides us flexibility to quickly respond to standard time frames and emergency service.

INSTALL

Process Solutions provides installation services, as well as system start-ups. Our staff will travel anywhere in the world to help you get your system up and running. We start up hundreds of systems per year, and our licensed electricians on staff can pull permits as needed.

DOCUMENT

Our Engineering and CAD department can create a wide range of documents, including functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. Drawings for FDA level documents are a particular specialty.

CODE

Process Solutions software designers are equipped to handle any size job. We structure our program code to be easily read by both customers and engineers, making support and system upgrades fast and easy.

BUILD

Process Solutions builds over 3,000 panels per year. Our high-volume model makes our technicians experts in the field and provides our customers with an industry leading experience. Efficient manufacturing practices, mixed with automated manufacturing equipment, allows for quick and consistent job completion.

DESIGN

Creation of custom designs for new and legacy systems. All drawings are template based using automatic CAD macros. Our techniques create an efficient design process with recognizable and easy to understand drawings.