MACHINE AUTOMATION SYSTEMS

Process Solutions provides a range of machine automation services including industrial robot integration, motion control, augmented reality, and vision systems.

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INDUSTRIAL ROBOTS

Utilizing industrial robots from industry leading robot manufacturers, Process Solutions provides robot integration services and custom robot control systems. We provide robot integration services for a wide range of applications, such as pick and place, palletizing, packaging, machine tending, and end of arm tooling.

collaborative robot systems

COLLABORATIVE ROBOTS

Collaborative robots allow for safe and direct collaboration with humans on various tasks. Process Solutions designs, builds, and programs collaborative robot systems  for various applications, including power and force limiting, safety monitored stop, speed and separation, and hand guided collaborative robots.

ROBOT CELL LAYOUT & SERVICES

Process Solutions team of experienced engineers design efficient robot work cell layouts to help manufacturers realize optimal production output from their robots and equipment. Our additional services include full reach analysis, robot sizing, end-effector design, and proof of concept demonstrations.

VISION SYSTEMS

Process Solutions utilizes the latest hardware and software technology in every vision system we produce. A 2D vision system allows for in-depth parts inspection and identification, while enhanced 3D vision systems deliver precision guidance capabilities, volume measurement, and the identification of defects on curved and circular surfaces.

AUGMENTED REALITY

Process Solutions offers augmented reality systems for use in industrial manufacturing applications. Manufacturers utilize augmented reality systems for numerous applications, which include assembly guidance and simulation, maintenance and repair with component identification and a heads-up display of related information, training, and quality control purposes.

MOTION CONTROL

Process Solutions offers motion control system design and build services utilizing PLCs, motion controllers, PCs, VFDs, and servos. Our capabilities include the development of open and closed-loop systems for a wide range of industrial motion applications, including robotics and conveyor lines.

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SERVICE

We provide numerous remote and on-site services to our customers, including software upgrades, troubleshooting, hardware replacement, and feature additions. Our staff size provides us flexibility to quickly respond to standard time frames and emergency service.

COMMISSIONING

Process Solutions provides commissioning services, as well as system start-ups. Our staff will travel anywhere in the world to help you get your system up and running. We start up hundreds of systems per year, and our licensed electricians on staff can pull permits as needed.

DOCUMENT

Our Engineering and CAD department can create a wide range of documents, including functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. Drawings for FDA level documents are a particular specialty.

CODE

Process Solutions software designers are equipped to handle any size job. We structure our program code to be easily read by both customers and engineers, making support and system upgrades fast and easy.

BUILD

Process Solutions builds over 3,000 panels per year. Our high-volume model makes our technicians experts in the field and provides our customers with an industry leading experience. Efficient manufacturing practices, mixed with automated manufacturing equipment, allows for quick and consistent job completion.

DESIGN

Creation of custom designs for new and legacy systems. All drawings are template based using automatic CAD macros. Our techniques create an efficient design process with recognizable and easy to understand drawings.