PLC and HMI programming

Design and programming of PLC and HMI control systems and software.

SCADA Software on an HMI Display


Process Solutions has been providing flexible and efficient PLC and HMI control systems for over 30 years. Our engineering team has extensive knowledge with all PLC and HMI platforms, including Allen Bradley, Siemens, Wonderware, General Electric, and Ignition. Our capabilities include programming and troubleshooting everything from PLC5 systems to modern ControlLogix and SIMATIC logic controllers.


Upgrading an outdated or obsolete PLC can provide significant improvements to production output and efficiency. Process Solutions can perform PLC upgrades and retrofits to any of the leading PLC platforms. Our engineering team will work with you to form a complete understanding of your process requirements in order to design a PLC system to best fit your application and drive improvements throughout your entire production process.

PLC control systems
SCADA machine monitoring screens on tablets


We can integrate PLCs with numerous other devices and software systems such as SCADA software, industrial and collaborative robots, vision systems, drives, and HMIs. These integrations can make data collection, analysis, and equipment monitoring possible, providing the capability to easily identify where operational improvements can be made.


We focus on designing clean, modern, and easy to use  interfaces for all of our software at Process Solutions. Menu and dashboard navigation is built to be fast and intuitive, and we always ensure the data that is most important to the user is upfront and center. Our code is well-structured and written to be modular, easy to understand, and modifiable for future changes and adjustments.



Airixa SCADA software overview screen
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We provide numerous remote and on-site services to our customers, including software upgrades, troubleshooting, hardware replacement, and feature additions. Our staff size provides us flexibility to quickly respond to standard time frames and emergency service.


Process Solutions provides installation services, as well as system start-ups. Our staff will travel anywhere in the world to help you get your system up and running. We start up hundreds of systems per year, and our licensed electricians on staff can pull permits as needed.


Our Engineering and CAD department can create a wide range of documents, including functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. Drawings for FDA level documents are a particular specialty.


Process Solutions software designers are equipped to handle any size job. We structure our program code to be easily read by both customers and engineers, making support and system upgrades fast and easy.


Process Solutions builds over 3,000 panels per year. Our high-volume model makes our technicians experts in the field and provides our customers with an industry leading experience. Efficient manufacturing practices, mixed with automated manufacturing equipment, allows for quick and consistent job completion.


Creation of custom designs for new and legacy systems. All drawings are template based using automatic CAD macros. Our techniques create an efficient design process with recognizable and easy to understand drawings.