PLC INTEGRATION

Process Solutions provides complete PLC control system services, including PLC programming, migration, control panels, integration, and technical support.

LET'S GET STARTED ON YOUR PROJECT

Fill out the form below for a FREE quote.

PLC PROGRAMMING SERVICES

Process Solutions has over 30 years of experience providing PLC integration for a wide range of industries and applications. Our engineering team has hundreds of combined years of experiencing working with industry-leading PLC platforms, including Rockwell, Siemens, GE, Schneider Electric, and more. We develop each of our PLC programs with modular code blocks that are designed to reduce development time and are easier to maintain and modify for future expansion.

PLC Control System

PLC CONTROL SYSTEM SERVICES:

  • PLC Control System Integration
  • PLC Programming
  • Legacy PLC Migration & Upgrades
  • PLC Control Panels
  • Rockwell, Siemens, GE, and other PLC Platforms
  • Ladder Logic
  • Documentation, Software, and Technical Support

PLC MIGRATION
AND UPGRADES

As legacy PLC-5 control systems and other outdated PLCs continue to age, it becomes harder to find replacement parts and system maintenance becomes increasingly more expensive. Migrating to a modern PLC platform offers significant improvements to OEE (Overall Equipment Effectiveness), system reliability, parts availability, support, and efficiency.

When performing PLC integration or migration services, we do our best to reduce downtime and costs by maintaining your existing field wiring and enclosure footprint whenever possible. We also update all system schematics, convert existing logic and programs to the new PLC platform, and perform thorough testing to ensure full operation and compatibility.

PLC CONTROL PANELS
& INTEGRATION

Process Solutions builds PLC control panels designed to meet both your required specifications and our high standards for quality, safety, and reliability. We offer UL 508A and 698A listing, and we thoroughly test every control panel we build to ensure proper operation.

In addition to manufacturing PLC control panels, our capabilities also include PLC integration with both new and existing equipment and software systems, such as HMIs/OITs, industrial robots, vision systems, motor drives, and SCADA or MES systems.

Process Solutions Secondary Logo

READY TO CHAT?

Please fill in your contact and project information and a Process Solutions representative will be in touch with you shortly.

Close Menu

SERVICE

We provide numerous remote and on-site services to our customers, including software upgrades, troubleshooting, hardware replacement, and feature additions. Our staff size provides us flexibility to quickly respond to standard time frames and emergency service.

COMMISSIONING

Process Solutions provides commissioning services, as well as system start-ups. Our staff will travel anywhere in the world to help you get your system up and running. We start up hundreds of systems per year, and our licensed electricians on staff can pull permits as needed.

DOCUMENT

Our Engineering and CAD department can create a wide range of documents, including functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. Drawings for FDA level documents are a particular specialty.

CODE

Process Solutions software designers are equipped to handle any size job. We structure our program code to be easily read by both customers and engineers, making support and system upgrades fast and easy.

BUILD

Process Solutions builds over 3,000 panels per year. Our high-volume model makes our technicians experts in the field and provides our customers with an industry leading experience. Efficient manufacturing practices, mixed with automated manufacturing equipment, allows for quick and consistent job completion.

DESIGN

Creation of custom designs for new and legacy systems. All drawings are template based using automatic CAD macros. Our techniques create an efficient design process with recognizable and easy to understand drawings.