PLC SYSTEM
INTEGRATION

We provide complete PLC control system services, including:

PLC Control Panels

Legacy PLC Migration & Upgrades

PLC System Integration

Documentation, Software, and Troubleshooting

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PLC MIGRATION & UPGRADES

As legacy PLC5 systems and other outdated PLCs continue to age, replacement parts become harder to find, and the systems become increasingly more expensive to maintain. Migrating to a modern PLC platform can lead to significant improvements to OEE (Overall Equipment Effectiveness), system support and reliability, parts availability, and system efficiency.

When performing a PLC Migration project, we work to reduce downtime, risks, and project costs by maintaining your existing field wiring and the footprint in your enclosure. We will also update all system schematics, convert existing logic and programs to the new PLC platform, and thoroughly test to ensure full functionality and compatibility.  

PLC Control System
Two-door Siemens PLC Control Panel

PLC CONTROL PANELS

Process Solutions provides complete PLC control panel design, build, programming, and commissioning services. Our team of skilled PLC programmers have hundreds of combined years of experience working with leading PLC platforms, including Allen Bradley, Siemens, GE, and Schneider Electric – Modicon. To ensure system reliability, we test each of our PLC programs to meet our high-quality standards and to ensure robust functionality and performance.

PLC SYSTEM INTEGRATION

Process Solutions has over 30 years of experience providing PLC system integration services. We integrate both new and existing industrial equipment and software, such as HMIs/OITs, SCADA and MES software, industrial robots, vision cameras, and drives.

Our team of PLC Programmers will work with you to gain an in-depth understanding of your process requirements and equipment. With greater knowledge of your system, we can develop a high quality and reliable PLC system that fits your exact application and specifications.

We develop each of our PLC programs with well-structured code that is designed to be modular and easy to understand. Our coding standards reduce development time and allow us to create systems that are easier to troubleshoot and modify for future requirements.

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SERVICE

We provide numerous remote and on-site services to our customers, including software upgrades, troubleshooting, hardware replacement, and feature additions. Our staff size provides us flexibility to quickly respond to standard time frames and emergency service.

INSTALL

Process Solutions provides installation services, as well as system start-ups. Our staff will travel anywhere in the world to help you get your system up and running. We start up hundreds of systems per year, and our licensed electricians on staff can pull permits as needed.

DOCUMENT

Our Engineering and CAD department can create a wide range of documents, including functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. Drawings for FDA level documents are a particular specialty.

CODE

Process Solutions software designers are equipped to handle any size job. We structure our program code to be easily read by both customers and engineers, making support and system upgrades fast and easy.

BUILD

Process Solutions builds over 3,000 panels per year. Our high-volume model makes our technicians experts in the field and provides our customers with an industry leading experience. Efficient manufacturing practices, mixed with automated manufacturing equipment, allows for quick and consistent job completion.

DESIGN

Creation of custom designs for new and legacy systems. All drawings are template based using automatic CAD macros. Our techniques create an efficient design process with recognizable and easy to understand drawings.