PLC & HMI PROGRAMMING

Design and programming of PLC and HMI control systems and software.

HMI Software

PLC & HMI CONTROL SYSTEMS

Process Solutions has been designing and building flexible and efficient PLC and HMI control systems for over 30 years. Our engineering team has extensive knowledge with all PLC and HMI platforms, including Allen Bradley, Siemens, Wonderware, and General Electric. Our capabilities include programming and troubleshooting everything from PLC5 systems to modern ControlLogix and SIMATIC logic controllers.

PLC UPGRADES

Upgrading an outdated or obsolete PLC can provide huge improvements to production output and efficiency. Process Solutions’ experienced team of programmers are adept at performing PLC upgrades and retrofits to any of the leading PLC platforms. We will work with you to form a complete understanding of your process requirements in order to design a PLC program to best fit your application and drive improvements through out your entire production.
PLC control systems
machine monitoring

PLC INTEGRATION

We provide PLC integration services with numerous other devices such as SCADA software, industrial and collaborative robots, vision systems, drives, and HMI’s. These integrations make data collection and monitoring possible, leading to an avenue for continuous operational improvements and a greater understanding of your production capabilities.capabilities include programming and troubleshooting everything from PLC5 systems to modern ControlLogix and SIMATIC logic controllers.

UX/UI & CODE

We focus on designing clean, modern, and easy to use  interfaces for all our software at Process Solutions. Menu and dashboard navigation is built to be fast and intuitive, and we always ensure the data that is most important to the user is upfront and center. Our code is well-structured and written to be modular, easy to understand, and modifiable for future changes and adjustments.

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SERVICE

We provide numerous remote and on-site services to our customers, including software upgrades, troubleshooting, hardware replacement, and feature additions. Our staff size provides us flexibility to quickly respond to standard time frames and emergency service.

INSTALL

Process Solutions provides installation services, as well as system start-ups. Our staff will travel anywhere in the world to help you get your system up and running. We start up hundreds of systems per year, and our licensed electricians on staff can pull permits as needed.

DOCUMENT

Our Engineering and CAD department can create a wide range of documents, including functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. Drawings for FDA level documents are a particular specialty.

CODE

Process Solutions software designers are equipped to handle any size job. We structure our program code to be easily read by both customers and engineers, making support and system upgrades fast and easy.

BUILD

Process Solutions builds over 3,000 panels per year. Our high-volume model makes our technicians experts in the field and provides our customers with an industry leading experience. Efficient manufacturing practices, mixed with automated manufacturing equipment, allows for quick and consistent job completion.

DESIGN

Creation of custom designs for new and legacy systems. All drawings are template based using automatic CAD macros. Our techniques create an efficient design process with recognizable and easy to understand drawings.