INDUSTRIAL & Collaborative ROBOT SYSTEMS INTEGRATION

Our Innovative Industrial and Collaborative Robot Solutions Increase Productivity, Reduce Costs, and Enhance Employee Safety.

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Industrial Robot

INDUSTRIAL ROBOTS

We work with the top robot manufacturers to engineer custom industrial robot systems for a wide range of applications such as, pick and place, palletizing, packaging, machine tending, and end of arm tooling. With over 30 years of experience, Process Solutions has the knowledge, tooling, and capacity to produce an industrial robot system to fit your exact needs.

COLLABORATIVE ROBOTS

Collaborative robots, or cobots, allow for safe and direct collaboration with humans on various tasks. At Process Solutions, we design, build, and program collaborative robot systems by utilizing the latest cobot models combined with standard control panel technology and custom software solutions.

Our offerings include power and force limiting, safety monitored stop, speed and separation, and hand guided collaborative robots. 

collaborative robot systems

CELL LAYOUT & SERVICES

Process Solutions team of experienced engineers design efficient robot work cell layouts to help manufacturers realize optimal production output from their robots and equipment. Our additional services include full reach analysis, robot sizing, end-effector design, and proof of concept demonstrations.

electrical control panel

CONTROL SYSTEMS & INTEGRATION

For over 30 years, Process Solutions has been designing and building high quality UL control panels for a wide range of industries and applications. Our experience, specialized tooling, and production capacity allows us to take on almost any project and deliver a high quality system every time. Process Solutions also provides PLC and HMI programming services.

machine monitoring

SCADA SOFTWARE

SCADA packages providing users with data analytics, real-time system monitoring, IIoT integration, alarming notifications, remote access, and interfacing with connected enterprise software systems will also be offered as an add-on option with all of Process Solutions’ robot control systems. Integration of new systems with most existing plant control platforms and production lines is also possible.

vision control systems

VISION SYSTEMS

Process Solutions utilizes cognex vision technology in all our robot vision systems. Cognex 2D vision allows for part inspection, indetification, and guidance, while enhanced 3D vision options deliver even greater accuracy of surface feature measurements.
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SERVICE

We provide numerous remote and on-site services to our customers, including software upgrades, troubleshooting, hardware replacement, and feature additions. Our staff size provides us flexibility to quickly respond to standard time frames and emergency service.

INSTALL

Process Solutions provides installation services, as well as system start-ups. Our staff will travel anywhere in the world to help you get your system up and running. We start up hundreds of systems per year, and our licensed electricians on staff can pull permits as needed.

DOCUMENT

Our Engineering and CAD department can create a wide range of documents, including functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. Drawings for FDA level documents are a particular specialty.

CODE

Process Solutions software designers are equipped to handle any size job. We structure our program code to be easily read by both customers and engineers, making support and system upgrades fast and easy.

BUILD

Process Solutions builds over 3,000 panels per year. Our high-volume model makes our technicians experts in the field and provides our customers with an industry leading experience. Efficient manufacturing practices, mixed with automated manufacturing equipment, allows for quick and consistent job completion.

DESIGN

Creation of custom designs for new and legacy systems. All drawings are template based using automatic CAD macros. Our techniques create an efficient design process with recognizable and easy to understand drawings.