Control Systems and Services for Industrial and Collaborative Robot Applications.

RIA Member
industrial robot systems


Industrial robots have become an integral part of manufacturing for numerous industries due to their wide range of capabilties, which includes welding, pick and place, packaging, labeling, and palletizing. With over 30 years of experience in the design, build and programming of control systems for industrial manufacturing applications, Process Solutions has the knowledge, tooling, and capacity to produce a robot system to fit your exact needs.


Collaborative robots, or cobots, allow for direct collaboration with humans for various tasks without the need for additional safety devices or barriers. At Process Solutions, we design, build, and program the control systems that operate cobots by utilizing standard control panel technology, as well as custom software solutions.
collaborative robot systems


Process Solutions team of experienced engineers design efficient robot work cell layouts to help manufacturers realize optimal production output from their robots and equipment. Layout design services include full reach analysis, robot sizing, end-effector design, and proof of concept demonstrations.

electrical control panel


Process Solutions has been building flexible and efficient PLC and HMI control systems for over 30 years. Our engineering team has extensive knowledge with all PLC and HMI platforms, including Allen Bradley, Siemens, Wonderware, and General Electric. Our capabilities include programming and troubleshooting everything from PLC5 systems to modern ControlLogix and SIMATIC logic controllers.

machine monitoring


SCADA packages providing users with data analytics, real-time system monitoring, IIoT integration, alarming notifications, remote access, and interfacing with connected enterprise software systems will also be offered as an add-on option with all of Process Solutions’ robot control systems. Integration of new systems with most existing plant control platforms and production lines is also possible.
vision control systems


Process Solutions utilizes cognex vision technology in all our robot vision systems. Cognex 2D vision allows for part inspection, indetification, and guidance, while enhanced 3D vision options deliver even greater accuracy of surface feature measurements.
Process Solutions


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We provide numerous remote and on-site services to our customers, including software upgrades, troubleshooting, hardware replacement, and feature additions. Our staff size provides us flexibility to quickly respond to standard time frames and emergency service.


Process Solutions provides installation services, as well as system start-ups. Our staff will travel anywhere in the world to help you get your system up and running. We start up hundreds of systems per year, and our licensed electricians on staff can pull permits as needed.


Our Engineering and CAD department can create a wide range of documents, including functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. Drawings for FDA level documents are a particular specialty.


Process Solutions software designers are equipped to handle any size job. We structure our program code to be easily read by both customers and engineers, making support and system upgrades fast and easy.


Process Solutions builds over 3,000 panels per year. Our high-volume model makes our technicians experts in the field and provides our customers with an industry leading experience. Efficient manufacturing practices, mixed with automated manufacturing equipment, allows for quick and consistent job completion.


Creation of custom designs for new and legacy systems. All drawings are template based using automatic CAD macros. Our techniques create an efficient design process with recognizable and easy to understand drawings.