PLC Control Panels

With engineering offices near Denver, CO, Process Solutions has helped manufacturers achieve efficient and reliable process automation through PLC control panel design, build, and programming services for over 33 years. Send us your specifications using the button below, and we will work with you to provide the optimal control solution for your application.

PLC Control Panels Designed & Built For Your Application

From conveyor lines, OEM machinery, and water/wastewater systems to professional sports stadiums and rocket propulsion systems, we have designed, built, and programmed PLC control panels for nearly every industry and application. This depth of experience enables us to provide the optimal solution for your specific application and provide design recommendations for improved functionality, reliability and value.

PLC Control Panel Design

Our PLC control panel design services entail a thorough evaluation of your specifications and requirements to ensure you receive a solution with the necessary level of functionality and durability. When designing a PLC control panel, we account for every detail, including install environment, I/O count, heat calculations, electrical requirements, sizing, and any existing controls equipment. Before moving to production, each panel design is 3D modeled in AutoCAD and  reviewed by senior-level engineers to ensure quality and compliance with UL, NEC, CE, and CSA standards.

PLC Programming

Our team of engineers have hundreds of combined years of experience in the design and integration of PLC control panels utilizing controllers from industry-leading manufacturers, including Rockwell Automation, Siemens, and GE. Our PLC programming methods include:

  • Ladder Logic
  • Structured Text
  • Instruction List
  • Function Block
  • Sequential Function Control

Control Panel Manufacturing

Our team of 50+ skilled technicians builds hundreds of PLC control panels per year out of our 20,000 sq. ft. manufacturing space. To deliver consistent quality and improve panel build times, our manufacturing space is outfitted with specialized tooling, including our automated CNC enclosure mill and engraving machine. We also utilize properly sized wire duct and adhere device and wire labels in easy to read locations to ensure clean and organized panel wiring. Every PLC control panel we build is thoroughly tested for complete functionality and inspected for UL compliance and quality.

UL Certified Industrial Control Panel Shop

Process Solutions is a UL certified panel shop specializing in the design and build of UL 508A-listed PLC control panels, as well as UL 698A, 1203, and 1604 control panels designated for hazardous locations. Process Solutions is audited by UL multiple times per year based on the number of panels we build to ensure compliance.

UL Control Panel Shop
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Custom Enclosure & Panel Cutouts
Our automated enclosure and panel mill provides quick, clean and precise cutouts of any shape or size. Cutouts can be made in mild and stainless steel, plastic, and fiberglass. There are no minimum order requirements and our mill can accommodate enclosure dimensions up to 88″ x 88″ x 94″. Quick lead times on enclosure and panel milling available.

OEM & Build-To-Print Control Panel Manufacturing

Building custom or pre-designed PLC control panels for OEMs is a particular specialty of ours. Our build-to-print industrial control panel services include engineer-led design reviews to ensure compliance with industry standards and to make recommendations for cost improvements and  manufacturing efficiency. We also provide parts purchasing, PLC control panel manufacturing, factory acceptance testing, and commissioning.

Custom UL Control Panel Built for an OEM Client
Technician Inspecting a Custom Control Panel Built by Process Solutions

Quality Control Procedures

We are committed to providing high-quality products and services that meet or exceed our clients’ requirements and regulatory standards. From concept to completion, we follow established procedures designed to ensure every project detail is accounted for, including design reviews conducted by senior-level engineers, multi-point industrial control panel build inspections, and thorough testing to verify quality and functionality.

Rockwell Automation

Recognized System Integrator

Siemens

Solution Partner Automation

AVEVA

System Integrator
Partner

Ignition

Registered System
Integrator

Let's Get Started
Send us your project information and we will respond shortly to provide a custom quote.
Contact

7112 265th St NW
Stanwood, WA 98292

P: (360) 403-7037

F: (360) 435-2866

Sales@ProcessSolutions.com